HONGQU / ENGINEERING PROCUREMENT
Rated Input Power vs Shaft Output: What to Check Before Specifying a Small BLDC Motor
The short answer: a 15 W or 30 W input rating tells you the electrical power basis, not the power available at the shaft. Before comparing two small BLDC motors, ask for shaft torque and speed at the same operating point, the electrical measurement boundary, and the conditions under which those figures apply.
1. Define the quantities before comparing watts
- Rated electrical input power, W
- Specified electrical power entering the stated boundary at rated conditions, not constant consumption at every load.
- Mechanical shaft output power, W
- Rotational power: shaft torque multiplied by angular speed at the same load point.
- Efficiency, %
- Shaft output divided by corresponding electrical input, multiplied by 100, for a defined boundary.
Tektronix describes these measurement relationships. A headline wattage alone is also a poor basis for comparing suppliers whose rating definitions differ; maxon explicitly highlights this limitation.
2. Agree where input power is measured
A: controller input→Controller
B: motor electrical input→Motor
C: shaft output
A-to-C efficiency includes controller losses; B-to-C describes the motor boundary. Record included electronics. For PWM phases, request an appropriate real-power measurement rather than simply multiplying voltage and current readings. See Tektronix, sections 4–5.4.
On a steady DC supply, voltage × current is a useful input-power check. With fluctuating signals, use the average of instantaneous voltage × current over a defined interval. Do not combine a startup current peak with a steady-running voltage to claim a continuous power rating.
3. Use a calculation to check consistency, not to invent a specification
Hypothetical example only — not a HONGQU measurement or product prediction. Assume one motor-and-controller assembly consumes 20 W at its DC input and has an assumed overall efficiency of 70% at 3,000 rpm under a steady load.
- Shaft output = 20 W × 0.70 = 14 W.
- Angular speed = 2π × 3,000 ÷ 60 ≈ 314.16 rad/s.
- Shaft torque = 14 ÷ 314.16 ≈ 0.0446 N·m (44.6 mN·m).
The relationship is Pshaft = T × 2πn / 60, with T in N·m and n in rpm. The 70% figure is an assumption solely for this example; it must not be applied to the 15 W or 30 W HONGQU families. The general shaft-power relation is documented in Tektronix, section 5.4.
If a supplier gives torque and speed, calculate their implied output and compare it with the stated output at that exact point. An inconsistency is a reason to clarify units, measurement location or operating conditions. Even a consistent calculation does not establish continuous thermal capability or validate a different load.
4. Compare the evidence in one operating-point sheet
Ask each supplier to complete the same rows. Keep an unanswered row marked “not confirmed”; do not fill it by copying a value from another model.
Scroll the table horizontally to compare all three columns.
| Decision | Evidence to request | If it is missing |
|---|---|---|
| Are the power figures comparable? | Input or shaft-output definition; controller included or excluded; measurement locations. | Do not rank candidates by watts or efficiency. |
| Can it meet the load? | Torque and speed at your required operating point, with input current and output power for that same point. | Keep the candidate open for engineering review; do not infer torque from input watts. |
| Can it run for the required duration? | Continuous or intermittent duty, cycle timing, ambient temperature, mounting/cooling and thermal acceptance limits. | Do not treat a peak result as a continuous rating. |
| Will the electrical interface work? | Configuration-specific rated voltage and operating range, startup behavior, controller, wiring and control signals. | Do not approve a supply or controller from the family voltage ceiling. |
| Will it fit mechanically? | Revision-controlled drawing: outer diameter, axial length, shaft, mounting holes, interfaces and tolerances. | Do not approve fit from diameter alone. |
| What exactly will be tested? | Sample configuration ID, assembly/load, test method, instruments, operating points and agreed pass/fail criteria. | Resolve the validation plan before treating sample results as production acceptance. |
This worksheet is a procurement review aid, not a claim that every requested report is already available. maxon's terminology reference illustrates why rated voltage and continuous-operation conditions need separate definitions; its numerical limits are not specifications for HONGQU motors.
5. Send a brief that the supplier can check
Copy the following into your project inquiry and fill only what you know. For fan equipment, include the impeller and the required airflow/pressure point in the assembled air path; motor input watts alone cannot establish airflow. For drone propulsion, provide the propeller, battery, controller and required thrust/duty information for a dedicated review.
Equipment / application:
Candidate family:
Required supply and control interface:
Target shaft speed and torque, or load/impeller information:
Duty cycle, ambient conditions and cooling:
Installation drawing / dimensional constraints:
Requested power measurement boundary:
Sample test points and acceptance criteria to agree:
Separate your requirements from supplier-confirmed data in the reply. Before ordering, agree the exact configuration and drawing revision; record unresolved fields explicitly rather than turning them into assumed specifications.
6. Apply the checklist to the two featured HONGQU families
- HQ-OR48-P15: 48 mm outer diameter; 15 W rated electrical input power.
- HQ-OR61-P30: 61 mm outer diameter; 30 W rated electrical input power.
Here, 48 mm and 61 mm describe outer diameter, not shaft diameter or a complete mounting envelope. DC ≤48 V is the product-family ceiling, not either configuration's rated voltage and not a universal 0–48 V operating range.
Shaft output, efficiency, speed, torque, rated voltage, operating range, controller and mechanical details remain subject to configuration-specific engineering confirmation. A higher input rating does not establish greater airflow or suitability for your equipment. Application inquiries are welcome; compatibility, including drone propulsion, is not a blanket promise.
Use the existing inquiry form to share your requirements. Available drawings, test information, samples, price, minimum order and lead time are confirmed after reviewing the proposed configuration.
Engineering sources
Primary engineering references checked on 15 November 2026. They support general definitions and review methods, not HONGQU performance or compatibility claims.
- maxon — Assigned power rating of DC / EC (BLDC) motors
Manufacturer definitions vary; selection needs torque at the required speed, not a wattage label alone.
Accessed 2026-11-15 - Tektronix — Power Analysis of PWM Motor Drives, sections 4–5.4
Electrical measurement boundaries, shaft power from torque and angular speed, and output/input efficiency. General measurement principles, not HONGQU test evidence.
Accessed 2026-11-15 - maxon — Explanation for Terminology, November 2012 edition
Nominal voltage, continuous operation and thermal test conditions are distinct specification concepts. Its product-specific limits do not apply to HONGQU.
Accessed 2026-11-15